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Metallurgical engineer with experience of > 12 years in plant operations in Indian Zinc Smelters and > 18 years in consulting engineering, project management of Base metals.

EXPERT ID: 14118

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ADDITIONAL INFORMATION

 

Short Biography:

EDUCATIONAL/ PROFESSIONAL QUALIFICATIONS:
1. B.E. (Metallurgical), 1974: Malaviya NIT, Jaipur, University of Rajasthan - India
2. PGDM, 1988: AIMA, New Delhi - India
3. Value Engineering, 1983 BISOVE, New Delhi India4. Internal Auditor of Quality System, 1994 CII, New Delhi India

EXPERIENCE:

SUMMARY:
More than three decades of experience in the non ferrous metallurgical industry working on a variety of projects both in India and overseas. This experience includes:

More than 12 years in plant operations including 6 years as Assistant Plant Manager working in both the Indian Zinc Smelters and associated Sulphuric acid, Mercury Removal and fertilizer plant operations.

More than 18 years in consulting engineering and project management of zinc, cadmium, cobalt, lead, gold, silver, copper, nickel, tin, titanium sponge and continuous cast copper rod plants.

First Class B.E. in Metallurgical Engineering, having held various technical and managerial positions in the metallurgical industry and had benefit of acquiring academic qualification in business management from NITIE; SIET; & AIMA. I have in depth appreciation of national and international business environment in the Non Ferrous metallurgical industries.

I have visited numbers of smelter plants for Lead, Zinc, Cadmium, Sulphuric acid, Mercury Removal & Recovery, Silver & Gold Refineries, Secondary copper refineries and Continuous Cast Copper rod (CCR), abroad in Norway, France, and USA.

I have also represented in the governing bodies of Consultancy Development Centre (CDC), and Consulting Engineers Association of India (CEAI). I am also on the team of internal auditors for Total Quality Systems (TQM). I have also served as Hony. Secretary of the Indian Institute of Metals (IIM) and organized number of International Seminars/ conferences/ Exhibitions on Metallurgy, Metals & Minerals.

DETAILED EXPERIENCE:

M/s MECON LIMITED: A Govt. of India Undertaking under Ministry of Steel: A premier engineering consultancy organisation in India.
Presently working with M/s MECON Limited, since 16/11/1987 as:

Assistant General Manager: 01/04/2000 till date
Engg. Manager/ Senior Manager: 01/04/1995 to 31/03/2000
Assistant Engineering Manager: 01/07/1991 to 31/03/1995
Senior Design Engineer: 16/11/1987 to 30/06/1991

Worked in Non - Ferrous Section and Management Advisory Services/ Techno- Economic and Estimating Section. Industries covered Zinc, Lead, Cadmium, Precious Metals Gold & Silver, Copper, Tin, Nickel, Titanium, Continuous Cast Copper Rod plants, Compressed NG/ Piped NG & Cross country gas pipelines.

My area of expertise in these industries had been in countrys premier metallurgical engineering consultancy organization in Complete Project Engineering, Management and Consultancy; comprising of identification of projects & complete execution, i.e., from concept to commissioning; Capital /project cost estimations, Feasibility studies; Economic analysis, Process/ technology selection and successful absorption, Technology status review; New technology opportunities/ strategies; due diligence, Business Planning and Strategy; Market appraisals; Site selection, Detailed engineering, Procurement, consultancy, Construction & Erection, Start-ups & Commissioning, Project Leader, Project monitoring and Project Management and general management for the past 18 years Led a team of multi disciplines personnel consisting of design, detailed engineering, planning, projects, cost control, procurement, inspection, construction and commissioning engineers, finance, etc.
Received numbers of appreciation letters from clients as well MECONs management a few are annexed below.

The list of major Projects executed are given at Annexure - I.


M/S HINDUSTAN ZINC LIMITED: (Now M/s Vedanta Resources Plc.) A Govt. of India Undertaking under Min. of Mines:

I had an experience of more than 12 years in operations & maintenance, production, planning & control and to optimize the process & production performances & manufacturing costs and improve energy & metal output recovery efficiencies and general management of both the Zinc - Lead Smelters plants at Debari and Visakhapatnam (including associated metallurgical gas based Sulphuric acid plants and fertilizer plants SSP and phosphoric acid plants) of M/s Hindustan Zinc Limited (now M/s Vedanta Resources Plc).

Worked with M/s Hindustan Zinc Limited, Udaipur, from 01/08/1975 to 15/11/1987:

Asstt. Plant Manager/Senior Engineer (Met.): 1/07/1981 to 15/11/1987
Roaster & Acid plant, Zinc Leach Residue plant (Waelz Process), Leaching & Purification and Mercury Removal plants at Lead and Zinc Smelter, Visakhapatnam (AP).

The nature of duties included production, planning, coordination and control within the sections to ensure smooth working, cost control, process and technology improvements, and general administration led a team of engineers from multi disciplines, operators/ workmen and finance personnel consisting of around one and half hundred people and achieved excellence in operations and highest productions. A few of the appreciation letters are enclosed.

Assistant Engineer: 1/02/1977 to 30/06/1981
Roaster & Acid plants and Zinc Leach Residue Treatment plant at Zinc Smelter, Debari and Visakhapatnam units.

The nature of duties included control of operatives, shifts and to ensure proper balancing between sections to maintain continuity of operations led a team of engineers and operators/ workmen.

Probationer Engineer from 1st August 1975, for a period of two years:
A reduction of six months in training period was awarded to me on the ground of merit and I was absorbed as Assistant Engineer in advance on 1/02/1977.

During this period I had the opportunity to go around all the units namely, Zinc & Lead Smelting and Mining, Ore dressing, Fertilizer plants SSP and Phosphoric acid plants, Rock phosphate mines, Project and planning department, Finance, Maintenance, Marketing departments and In-plant training in Zinc Smelter.


M/S PROCESS ENGINEERING CORP.: 01/09/1974 to 31/07/1975

Sales / Design Engineer:
The nature of duties included pre-selling, designing, preparation of tenders, negotiating technical and commercial terms, system detailing and executing projects, process engineering, market survey, project pre feasibility studies, evaluation and report preparation.

PROFESSIONAL MEMBERSHIP:

Life Member, Indian Institute of Metal (IIM), Kolkatta.

ASSIGNMENTS/ VISITS ABROAD:

Countries visited: NORWAY, USA, AND FRANCE

1. From 21/05/1984 to 01/06/1984 at M/s Norzink A/s, Odda, Norway:
v Training in operation and maintenance of Mercury removal plant based on Boliden Norzink Process route for the SO2 off gases from Zinc Roaster plant.

v Overview of Zinc Smelting hydro-metallurgical operations (RLE Roast Leach Electrowin Process Route) at Norzink plant for extraction of Zinc, Cadmium and Jarosite leach residue treatment processes and Sulphuric acid plant.
2. From 02/06/1984 to 06/06/1984 at M/s Noyelle Godault, France:
v To study and recommend the process of Pyro refining of Lead and Silver bullion.
v An overview of process and operations of sintering and Imperial Smelting Furnace (ISF) for the simultaneous extraction of both Lead and Zinc.

3. From 12/11/1995 to 22/11/1995 at USA:
v To study operations of Continuous Cast Copper Rod (CCR) plants at:
M/s Southwire Company, Carrollton, Atlanta, Georgia, USA.
M/s Amrod Corp., Newark, New Jersey, USA.

v To evaluate the plant and equipment and study process and operations of the Secondary Copper recovery and Continuous Cast Copper rod plants of M/s Southwire Company at Gaston, Columbia, USA A due diligence study for purchase recommendation to the client in USA.

PAPER PRESENTED:

"Lead Zinc Smelter at Chanderiya - Concept towards realization" at ILZIC Silver Jubilee Conference - Lead, Zinc and Cadmium Into The 90's New Delhi, 1st -3rd November 1988.
"Recent developments in Lead Smelting and Refining Technologies" NMD'92 Indian Institute of Metals held at Udaipur between 14th 17th November 1992.
"Recent developments in Lead Smelting and Refining Technologies" MECON JOURNAL Vol. 13 No.1 September 1993.

INDIAN INSTITUTE OF METALS (IIM):

1. Hony. Secretary for IIM, Delhi Chapter: Year 2003 04 (upto September 03).
2. Joint Hony. Secretary for IIM, Delhi Chapter: a) 1998-1999 & b) 1999-2000 & c) 2000-03
3. Worked as rapporteur on the following occasions:
Annual Technical Meet (ATM) seminar of NMD '88 of the Indian Institute Metals held at New Delhi between 14th 17th November 1988.
Seminar on "Hydromet '90" held at Udaipur between 7th 9th February 1990.
4. Organisation of Exhibitions and International Seminars:
Organization of "Metals and Metallurgy '98 and 2nd International Trade Fair" and International Seminar on "Advances in Metallurgy" held at Pragati Maidan, New Delhi between 7th 10th October 1998.
Organization of International Seminar on Bars, Wire Rods and Wire Products held at Scope Complex, New Delhi between17th 18th February 2000.
Organization of "3rd International Trade Fair and International Conference on Mineral, Metals and Metallurgy in 21st Century held at Pragati Maidan, New Delhi between 27th 28th September 2000.
Organization of "4th International Trade Fair and International Conference on Metals & Materials for Automobile Industry held at Pragati Maidan, New Delhi between 12th 15th September 2002.


 

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